News | December 20, 2000

Candies' shocking flavor sensation

Candies’ shocking flavor sensation

By Paula Frank
Technical Editor, Food Product Design

Contents
Sweet synergy
Sweet sensations
Cool reception
Pucker up
Flavor power
Gumming up on flavor release
Hyper colors


Remember when we were kids and used to have a contest with our friends to see who could keep an Atomic FireBall in their mouth the longest without spitting it out before getting to the sweet core? Nowadays, kids as well as adults have many intensely flavored confections to choose from: the cinnamony-hot Atomic FireBall made by Ferrara Pan Candy Company, Forest Park, IL; super-minty candy and chewing gum; hyper-flavored fruit chews and gummies; and extremely sour confections, such as the Mega Warheads‚ Sour Ooze Chewz, The Foreign Candy Co., Inc., Hull, IA. — complete with "Wally's Secret Sour Potion Inside."

Many of these confections blend sweeteners and flavors to give the desired effect, be it minty, cinnamony or super-sour. Bright, intense colors often factor into the equation as well. After all, one would expect a hyper-flavored confection to be hyper-colored as well. Ingredient selection not only influences flavor perception, but duration and intensity as well. Other factors, such as the polarity of flavor chemicals and the emulsifying property of the flavor dispersion, also impact flavor delivery.

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Sweet synergy
The fact that sweeteners provide sweetness is a given, but in confections, they actually serve several functions. However, with respect to flavor, "the role of the sweetener is to enhance the delivery of the flavors themselves," says Henry Nonaka, manager of technical services, Corn Products International, Inc, Bedford Park, IL. "Generally, and especially in gum application, the perception of flavor is controlled somewhat by the release of sweetener. When you run out of sweetener, you run out of flavor."

During concept planning, determining desired flavor duration depends largely on the type of confection. Any candy that dissolves in the mouth will sustain its flavor from beginning to end. On the other hand, with chewing gum, "it's important to consider how the product is typically used," says Nonaka. "The average consumer would probably not want to be chewing the same piece of gum all day, so there is little value for the gum manufacturer to make a product that had a flavor duration of much more than 15 to 20 minutes." Jaw fatigue isn't normally a consideration in food product design, yet in the determination of chewing gum's flavor duration, it certainly could be a factor.

Nutritive sweeteners differ in both onset and duration. Relative-intensity curves plot either sweetness intensity in relation to temperature, and/or intensity in relation to time. The latter curve tracks onset time, maximum intensity, duration of maximum intensity, and time of dissipation to give the overall sweetness duration. Sweeteners are almost always compared to sucrose, which is used as the standard reference at 100% or 1.0.

Fructose has a relative sweetness of 1.1 to 1.7 compared to that of sucrose. "You have a fast impact with fructose, but the perception of flavor and sweetness would dissipate very quickly," says Nonaka. "Sucrose would last longer at the same concentration than fructose would." Corn syrup has a flatter time-intensity curve then either fructose or sucrose — exhibiting a slower onset, lower overall intensity and a longer duration than the other two sweeteners. Corn syrup with a dextrose equivalent (DE) of 42 has a relative sweetness of 0.50 compared to that of sucrose.

Although higher-molecular-weight (MW) carbohydrates, such as corn syrup or maltodextrin, won't provide high initial-impact, they do linger longer, which helps the flavor last longer. High-MW sweeteners tend to coat the palate, which blocks some of the receptors, creating a masking effect, notes Nonaka. As a result, flavors are less spiky, yet longer in duration. This masking ability is particularly useful for subduing off-flavors, metallic notes or bitterness that result from certain high-intensity sweeteners, or other flavoring materials used at high levels.

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Sweet sensations
At one point in time, high-intensity, non-nutritive sweeteners were used mainly in dietetic, reduced-calorie products. However, using them for flavor effect, often in conjunction with nutritive sweeteners, is becoming increasingly popular. Blending sweeteners often gives a synergistic effect or creates a sucrose-like profile, says Denise DeLaney-Reed, junior food technologist, Nutrinova Inc., Somerset, NJ. Plus, high-intensity sweeteners are non-cariogenic and provide calorie reduction.

Saccharin, used as a sugar substitute for many years, is reportedly 300 to 400 times sweeter than sugar. It dissolves readily in solvents such as glycerol or propylene glycol — the same solvents used in flavor manufacturing. Saccharin is often combined with nutritive sweeteners, because it has a bitter aftertaste when used alone at higher usage levels. In addition, different flavor profiles result from combining saccharin, which has a slow flavor release, with sweeteners that have quicker flavor-release times.

In 1999, sucralose was approved by the FDA for general-purpose use, allowing its use in all food categories, including candy and gum. It is 600 times sweeter than sugar. According to the product's manufacturer, McNeil Specialty Products Company, a wholly owned subsidiary of Johnson & Johnson, New Brunswick, NJ, the sweetener is actually made from sugar by replacing three OH-groups on the sugar molecule with chlorine atoms. Sucralose is neither metabolized nor broken down by the body. With a taste similar to that of sugar, sucralose can in fact be used wherever sugar is used. It is stable under high-temperature processing and acidic conditions, highly water soluble, and will not interact with other ingredients.

Aspartame has a relative sweetness of 180 to 200 times that of sucrose. Although aspartame contributes 4 kcal per gram, similar to that of carbohydrates, it is used at such
low levels that it is non-caloric. Aspartame loses sweetness during prolonged heat exposure. This limits its application in confections, unless added to a cold process or post heat processing.

Acesulfame-K is 200 times sweeter than a 3% aqueous solution of sucrose and has a clean, sweet taste and a rapid sweetness onset. "Flavor perception is heavily dependent on good sweetness release," says Delaney-Reed. "Acesulfame-K assures an initial impact of sweetness and thus optimal flavor release from the first taste." Acesulfame-K works well in confections because it is water-soluble and stable under heat processing and storage conditions.

Deciding on whether to blend nutritive and non-nutritive sweeteners together often depends on the target market. Some parents object to feeding very young children alternative sweeteners, particularly in light of media attention focused on unsubstantiated adverse health effects. Yet there are other reasons beyond public image that help determine whether using an alternative sweetener is in order. For example, Corn Products International debuted its "layered chocolate mint" candy at IFT 2000 in Dallas, complete with formulation, which contains both dextrose and acesulfame-K.

The reason to use dextrose and acesulfame-K was twofold. Since dextrose is only about 80% as sweet as sucrose, acesulfame-K provided additional sweetening making the overall level approximately as sweet as sucrose, explains Nonaka. Secondly, it avoids the potential pitfall of combining two hygroscopic ingredients such as dextrose and sucrose together, which could negatively impact shelf life. The mixture of sucrose and dextrose in place of acesulfame-K and dextrose could have caused stability issues by picking up moisture, ultimately resulting in sugar crystallization, or graining.

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Cool reception
Certain ingredients provide a cooling sensation in the mouth, a trait associated with mint-flavored gum and candy. That cooling effect is often attributed to ingredients that have negative heat of solution, such as dextrose.

Sugar alcohols or polyols also have a negative heat of solution. Through a hydrogenation process, a hydroxyl unit replaces the aldehyde or ketone group on the sugar molecule. For instance, D-glucose (dextrose) is reduced to D-sorbitol. Polyols, like non-nutritive sweeteners, are non-cariogenic, and used frequently in "sugarless" products, but like alternative sweeteners, they are also used for their impact on flavor perception. Polyols most commonly used in candy and gum include xylitol, sorbitol, mannitol and maltitol. Xylitol is equivalent to sucrose in sweetness level, while maltitol is approximately 90%, sorbitol 62%, and mannitol 42% as sweet.

The degree of cooling depends on various criteria, such as heat of solution, solubility and particle size. The finer the particle, the more quickly it dissolves into solution, and therefore, the greater the cooling sensation. Xylitol has the highest heat of solution, yet is less soluble than sorbitol. These two polyols give the strongest cooling sensation. Although mannitol has a higher heat of solution than sorbitol, its solubility is very low; therefore, its cooling effect isn't very strong. Maltitol has the lowest heat of solution of the four polyols, with moderate solubility.

Some polyols have additional functions. For instance, hydrogenated glucose syrup or maltitol syrup acts as a stable, sugar-free carrier for flavors and colors, and is both acid- and heat-stable, although slight hydrolysis can occur below pH 3.

Other substances, such as l-menthol, act as natural cooling agents by creating the perception of coldness through a mechanism affecting nerve endings. One issue with l-menthol is its tendency to give a burning sensation at high concentrations.

In HR Contact, No. 1 and 2, 1998, a publication of Haarmann and Reimer (HR), Teterboro, NJ, the process involved in discovering additional substances that act similarly to l-menthol in its cooling effects, yet have additional marketable criteria, is described. Criteria for this cooling compound include the substances' ability to last longer than menthol's duration of 15 minutes or less. Also, the substance has to be liquid, highly soluble, tasteless — so that it can be used in non-mint applications — and must intensify the flavor profile of its substrate. According to the data, several conclusions were made about the structure of the cooling substance based on knowledge of the body's physiological response to cooling stimuli. The cooling agent must be able to bind calcium at least to the degree that menthol does; possess a strong hydrogen-binding capacity; have a compact hydrocarbon skeleton for the body's receptor to recognize it; exhibit a balance between its hydrophilic and hydrophobic parts; and have a MW between 150 and 350.

HR developed several prototypes based on the criteria mentioned above and evaluated them for the following parameters: availability, applicability, cooling activity, price, overall flavor, freshness, duration, aftertaste and mouthfeel. The ability of a cooling agent to enhance and intensify flavors without imparting taste or aroma is beneficial to the developers of hyper-flavored confections.

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Pucker up
Acidulants deliver sour impact to candy and gum. Their acidity produces a sour character that can be extreme or merely complementary to the flavor at hand. Citric and malic acids are most commonly used in confections, notes Ernie Symanski, senior food technologist, flavor division, HR. The choice of acid depends on the profile desired. For instance, citric acid provides an upfront hit, while malic has a delayed impact. Combining these two acids is said to give prolonged acidity, but "if anything, it's the acid level that really makes the difference in terms of intensity," notes Symanski. Fumaric, lactic and tartaric acids also find use in candy and gum — fumaric and lactic acids give a delayed acid hit, and tartaric acid produces a tartness upfront.

Symanski is conducting a study in conjunction with Bartek Ingredients, an acid supplier based in Stony Creek, Ontario, Canada, that he hopes will provide information on the effect of acids on flavor acceptability in confections. The study will evaluate a variety of acids used in hard candies, where flavor is found throughout the substrate, and jelly beans, which have flavor and acid on the outside surface. Variables to be tested include citric, malic, a combination of citric and malic, fumaric (jellies) and lactic acids (hard candies).

"Sensory studies will be conducted to see if people really do have a preference based on flavor type," says Symanski. "For instance, whether malic is preferred over citric acid in apple flavor." Developers tend to use malic acid in apple-flavored confections, since malic is the predominant acid in real apples. The study should either support or question the theory behind this approach. The results, expected in April 2001, should help determine not only what acids are best-suited for specific flavors (i.e., citric acid in lemon), but could serve as a guide for confectioners to set up their own acid/flavor optimization studies.

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Flavor power
Knowledge of process and product parameters helps in flavor delivery. "Producing hyper-flavored confections is not always as simple as adding extra flavor," says Bill Pullia, business development manager, Flavors of North America (FONA), Carol Stream, IL. "Working with your flavor supplier to supply you with concentrated flavors can remedy some of the processing problems associated with solvent/carrier systems. If you're producing a hard candy, you want it to be 2% moisture or less. If a non-concentrated flavor is used, you're liable to use twice as much solvent as necessary, which will affect your moisture content, water activity and things of that nature."

One method to achieve a specific effect is to use ingredients that impact at different stages throughout the flavor profile. A flavor developed with a high-intensity sweetener that hits up front and an acid that has a delayed hit will seem intensely sweet, compared to a flavor that has an initial onset of acidity followed by latent sweetness.

Although sweeteners can enhance flavors, they can also compete with them if used at too high of a level, creating a masking effect. Vanilla is also an effective masking agent.

Sometimes the substrate causes flavor masking. For instance, in bubble or chewing gum, a lot of the flavor gets absorbed into the gum base, and will not be released, notes Pullia. "Encapsulated flavors are used extensively these days in bubble and chewing gum, because they do not get as locked into the gum base as oil-based flavors do." In addition, since sweeteners enhance flavor delivery in chewing gum, developers often turn to high-intensity sweeteners to achieve the desired flavor profile, because there isn't enough room in the formula to attain the needed sweetness level with additional bulk sweeteners.

Flavors made with an encapsulant, such as gum acacia or modified food starch, help deliver added flavor, provide additional stability during shelf life and protect against harsh conditions such as high acidity. Encapsulation can give a product a timed or a prolonged release. However, they do not work well in liquid matrices, notes Pullia.

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Gumming up on flavor release
While research has yet to be conducted on the impact of stabilizer gums on flavor perception and release, some interesting facts are known. "In candies, gum arabic (also known as gum acacia) is the gum of choice because of its good flavor release and ability to protect flavor from oxidation," notes Florian Ward, Ph.D., vice president, research and development, TIC Gums, Inc., Belcamp, MD. "Gum acacia contains an arabinogalactan-protein complex which enhances its emulsifying properties." Gum acacia has low viscosity and is very water soluble — both beneficial characteristics in water-based confections.

Propylene glycol alginate (pga), another emulsifying gum, also aids in flavor release. Both pga and gum acacia reduce interfacial tension between the hydrophobic and hydrophilic phases, without which the tongue would be unable to perceive flavors, which are primarily concentrated oils, explains Ward.

Flavor perception is also impacted by the polarity of the flavor or aroma compounds. The polar, or charged end of the compound is hydrophilic, and readily dissolves in water, whereas the uncharged, or nonpolar moiety is hydrophobic. As a result, "threshold values of flavors are affected by the lipophilic and hydrophilic properties of the gum," notes Ward.

In gummy candies, the type of stabilizer affects not only flavor release, but flavor duration. A line of readily soluble agars combined with other hydrocolloids such as pectin or carrageenan are available for gummy applications "that do not require boiling and hence may have better flavor release," notes Ward. The speed at which gummy candy dissolves impacts flavor duration. "High-methoxyl pectin forms irreversible gels and will dissolve more slowly in the mouth than agar, which has a lower gelling point than most gums," she says.

Pectin is acid resistant; however, for optimum results, the addition of acid should be delayed until after the agar system is hydrated, before it gels. The decision to use agar, pectin, modified food starch or gelatin in gummy candy depends on the formulation and desired shelf life. "For instance, simply adding more acid to a gelatin-based gummy can break down the protein gel structure over time," says Pullia.

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Hyper colors
Bright colors enhance the perception of intensely flavored confections. Selection of a colorant is based on the desired effect, the formula acidity and shelf-life stability. At times, combinations work best. For example, FDC aluminum lakes may be used in combination with FDC dyes, or both types of synthetic colorants may be combined with natural pigments, although use of natural (non-certified) colorants is generally minimal in candy and gum. "FDC aluminum lakes provide stability in more extreme conditions (heat as well as light exposure) with less bleed or mottling," explains Pam Gesford, manager technical services, food/confectionery, Colorcon, West Point, PA. "FDC dyes, on the other hand, provide brightness. Using a combination of FDC aluminum lakes and dyes can give a more intense color without coloring the consumers' mouth as much as straight dye. Combining high levels of FDC Yellow #5 with other synthetics is an option for generating neon-type colors in hues of yellow, green and orange."

Natural colorants are used primarily when a natural label is required, with the exception of carmine, which gives a stable, bright red, purple or pink color that cannot be achieved with the use of Red #3 dye or Red #40 lake pigment. FDC Red #40, has more of a brick-red hue and FDC #3 fades when exposed to light, precipitates out of solution at lower pH values and has a perceived iodine off-note to some individuals, notes Gesford.

FDC Red #3 is not the only color to avoid under acidic conditions. FDC Blue #1 and Blue #2 show significant and slight fading respectively after one week at pH of 3. "At low pH values, FDC aluminum lakes are more stable than dyes but can bleed off and behave more like dyes. Natural pigments are generally not stable in highly acidic environments and would require special handling to have any chance of success in an acidic environment," says Gesford.

Diluents improve color handling and minimize cross-contamination during processing. The carrier is typically chosen for its compatibility to the system it's being used in, says Gesford. There are a wide variety of diluents that both FDC dyes and lake pigments can be put in, such as water, alcohol, sugar syrup, propylene glycol, glycerin or various oils. Water or alcohol can dilute FDC dyes, while oils are used for FDC lakes. Either type of synthetic colorant can be dispersed in sugar syrup, propylene glycol or glycerin.

When it comes to developing candy and gum flavors for kids, the more extreme, the better, but turning down the volume a notch may be in order for the older crowd. Unique flavor intensities and perceptions are achieved by using sweeteners and acids that have different flavor-intensity curves. Initial impact and duration of flavor are key parameters to consider, as are the masking and enhancing characteristics of various flavoring ingredients.

• Photo: Corn Products International

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